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| Place of Origin | Jiangsu China |
| Brand Name | Guangda |
| Certification | DNV, BV, Rina, ISO, GL, ABS, LR,CCS ,PED |
18CrNiMo7-6 Rough Machined Gear Forgings For Heavy Industrial Tranmission Forged Material
Gear is one of the components with the highest technical content in industry. Through continuous and high starting point technical transformation. Guangda has introduced world-class high-precision equipment, established a complete quality management system and after-sales service network, and dedicated itself to providing users with high-quality products. Quality products and satisfactory service.
Planetary gears are often used when space and weight are an issue, but a large amount of speed reduction and torque are needed. This requirement applies to a variety of industries, including tractors and construction equipment where a large amount of torque is needed to drive the wheels.
Planetary gear systems are used in many different industries and applications. Planetary gears provide two things industries seek: speed reduction and torque.
Gear Blank Forgings 18CrNiMo7-6 chemical composition
| Chemical Composition | ||||||||||||||||
| Element | C% | Si% | Mn% | S% | P% | Mo% | Cr% | Ni% | Cu% | AL% | H | O | V% | Ti% | N* | Nb% |
| Scope | 0.15-0.21 | 0.15-0.30 | 0.05-0.90 | ≤0.015 | ≤0.010 | 0.25-0.35 | 1.50-1.80 | 1.40-1.70 | ≤0.20 | 0.02-0.04 | ≤1.8ppm | ≤10ppm | 一 | ≤0.01 | 75-125ppm | 0.015-0.05 |
Gear Blank Forgings Specification
| Delivery state | Rough blank, semi-finished blank,finishing gears |
| Material | 18CrNiMo7-6, 30CrNiMo8,17CrNiMo6,20CrMnMo ,4340,34CrNiMo6,42CrMo4 etc. |
| Melting process | EF+LF+VD |
| Delivery state | Rough blank, semi-finished blank,finishing gears,Black, peeled, polishing, bright, sand blast, hair line, etc. |
| Diameter | Max 5000mm |
| Max length/Diameter | 12m |
| Max weight | 60T |
| Annular Capacity | 100000pcs |
| Executive standard | JB/GB/EN/DIN/JIS/ASME/ASTM/ISO |
| Certification | PED,DNV,BV,Rina,ISO,GL,ABS,LR |
| Application | Used for wind turbine gear box ,industril gear box,Generator, transmission, reduction motor, equipment transmission etc. |
Gear blank forging procedure
Orging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperture test) → Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment
High-precision dimensional tolerance;Excellent mechanical properties;Produce different dimension based on customer’s requirements;Advanced manufacture equipments and inspection devices;Excellent technical personality;Control the production procedure strictly;Pay attention on the package protection;Quality full service.
The vast number of high-purity and high-performance wind power gear steel production technology.
High-purity and high-performance wind power gear steel 18CrNiMo7-6 material flaw detection requirements,
grain size, high purity are the key technical points.
Gear Blank Forgings Manufacture Capacity
| Company type | Science and Technology innovation board listed company. Stock code :688186 |
| Completed supply chain | Guangda is an leading and integrated steel manufacturer from smelting, forging, heat treatment to precision smart manufacturing . |
| Shape | Ring, Shaft, disc, round plate, Dysplasia forgings etc. |
| Smelting | Smelting capacity 500,000.00 ton/year . With own smeliting line of carbon steel,stainless steel, alloy steel and special steel . |
| Annual capacity for the forgings | Forging capacity 300,000.00 ton/year . With own professinal forging press machines 5000ton,4500ton,4000ton,3600ton,2000ton,1000ton and ring rolling mill machines and could manufacture the forging blank ourselves. |
| Machining | Turning, milling, boring ,grinding, finished machining, gear shaping ,gear hobbing, gear grinding capability. |
| Heat treatment | Own professional equipment for heat treatment for Annealing ,Normalizing ,Tempering ,QT, Isothermal annealing,Stress relief , Nitriding , Carburize ,Case-hardening etc |
| Surface treatment | High-pressure cleaning, sand blasting and thermal spraying. Complete surface treatment capability. |
Gear Blank Forgings Application
Zhangjiagang Guangda Special Material Co.,Ltd was established in 2003, is one of the forging manufacturer for research and development, production, sales, service as one of the comprehensive company. We located in Jiangsu Province besides Shanghai. We provide different forgings of shaft ,gear blank , ring rolling, rough machining, heat treatment and finish machining. Our annual production capacity is 500,000 tons for various of free-die forgings, ring rollings .
We are qualified by the classifications such as PED,DNV, BV, Rina, ISO, GL, ABS, LR .Act as the high-tech enterprises with high-quality special alloy materials as the core business belong to the "advanced iron and steel materials" industry under the strategic emerging industries supported by the state.
There are two major product systems of alloy materials and alloy products:The alloy materials include high quality gear steel, high quality die steel, special stainless steel, high temperature alloy, ultra-high strength steel and other new material products encouraged by the state; Alloy products mainly include wind power equipment, rail transit and various precision mechanical parts made of alloy materials.
Guangda forgings are widely used in high-end equipment manufacturing industries such as new energy wind power, rail transit, mechanical equipment, aerospace, new energy power, gas turbine, Marine petrochemical, semiconductor chip equipment and so on.
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